ERS Technology

The Environmental Recycling System

A patented, vacuum-based biological process that converts organic waste into valuable resources in just 3 hours — with zero drainage, zero odour, and verified carbon reduction.

What is ERS?

A New Category of Organic Waste Treatment

The Environmental Recycling System (ERS) is not composting, not incineration, and not methane fermentation. It is a distinct biological process using a precisely controlled vacuum environment and three proprietary symbiotic microbes to rapidly ferment and dry organic waste.

The result is a dry, granular output that can be used directly as animal feed, applied as organic fertiliser, or combusted as biomass fuel — all within a 3-hour processing cycle, and without any secondary waste streams such as effluent or exhaust gases requiring treatment.

ERS is designed to work alongside, not replace, existing waste infrastructure — making it compatible with incinerators, methane fermentation facilities, and compost operations.

Criteria
Conventional
ERS
Processing Time
Weeks–months
3 hours
Drainage
Required
None
Odour Output
Significant
Zero
Output Quality
Variable
Uniform
Pre-sorting
Required
Not needed
GHG Emissions
Higher
Lowest
Monitoring
Limited
Real-time
How It Works

Inside the ERS Process

Four distinct stages take organic waste from input to valuable output within a single 3-hour cycle.

1

Waste Loading

Organic waste — even high-water-content material — is loaded directly into the ERS chamber. No pre-drying, no moisture adjustment, no size reduction required.

2

Vacuum Pressurisation

Internal pressure is mechanically reduced, lowering the boiling point of water to 50–70°C. This creates the ideal environment for the three patented microbes to activate and begin fermentation.

3

Microbial Fermentation & Drying

The symbiotic microbes rapidly break down organic material while simultaneously drying it. The microbial deodorisation cooling device captures moisture and eliminates ammoniacal odours in real time.

4

Separation & Output

Dry granules at ~30% moisture are discharged. A trommel and sieving system then separates any inorganics (such as plastic food packaging) from the organic granules — delivering a clean, contaminant-free output ready for use as animal feed, fertiliser, or biomass fuel.

The Science

Three Patented Symbiotic Microbes

At the heart of ERS is a unique combination of three microbes collected from local soil — the world's first symbiotic microbes to be registered at the International Patent Organism Depositary (IPOD) at Japan's National Institute of Technology and Evaluation (NITE).

Microbe A

Initiates the fermentation cascade, breaking down complex carbohydrates and proteins in the waste matrix within the vacuum environment.

Microbe B

Works symbiotically with Microbe A to accelerate moisture evaporation and prevent the formation of harmful by-products during the drying phase.

Microbe C

Responsible for odour elimination — decomposing ammonia and other volatile compounds in the vacuum environment, ensuring zero odour output.

IPOD Registration — A World First

These three microbes were deposited as the first-ever symbiotic microbes to the International Patent Organism Depositary (IPOD) at NITE (National Institute of Technology and Evaluation), Japan. This registration provides formal international recognition of the microbes' unique properties and protects JET's intellectual property globally.

Specifications

ERS System Technical Specifications

ParameterSpecification
Processing cycle time3 hours (continuous operation available)
Unit capacity range0.5 tonnes/day to 50 tonnes/day
Operating temperature50°C – 70°C (vacuum-reduced boiling point)
Output moisture contentApproximately 30%
Drainage requirementsNone — moisture collected and evaporated internally
Odour outputZero — ammoniacal odours decomposed by microbes
Input pre-treatmentNot required — high-water-content waste accepted as-is
Output formFine, dry granules with uniform fermentation degree
Pasteurisation3 hours at 65°C — pathogen and harmful bacteria eliminated
Unit dimensions (25t/d)12m × 2.3m × 2.5m
Facility space (25t/d)26m × 10m × 6m
Deployment lead timeApproximately 6 months from order to installation
MonitoringReal-time PC and smartphone monitoring with email alerts
IntegrationCompatible with incinerators, methane fermentation, compost
DesignModular — units can be added for capacity expansion
Deployment modelIdeal for onsite processing and decentralised deploy model
Microbe registrationIPOD at NITE, Japan (patent deposited)
Unit Models

ERS Unit Range — 5 Standard Models

Five standard ERS unit configurations are available, from compact 2t/day installations to large-scale 25t/day systems. Multiple units can be combined for capacity beyond 25t/day.

Model Capacity (24hr) Volume (m³) Width (W) Depth (D) Height (H)
ERS-1U2 t/day3.156.3 m3.2 m3.8 m
ERS-2U4 t/day5.938.3 m3.2 m4.2 m
ERS-3U8 t/day10.259.9 m3.4 m4.6 m
ERS-4U15 t/day15.5114.1 m4.1 m4.7 m
ERS-5U25 t/day19.8115.3 m4.3 m4.8 m

* Maximum processing weight varies by waste type, volume, and moisture content. Units can be combined for capacity above 25 t/day.

Intellectual Property

ERS Patent Portfolio

JET holds a comprehensive portfolio of patents registered across Japan, Australia, the United States, China, and other countries — protecting every aspect of the ERS technology.

Microbial Organic Fertiliser Production Method
Japan Patent No. 4153685 · Registered July 11, 2008
Treatment Method for Organic Matter Containing Harmful Microorganisms
Japan No. 6829468 (2021) · China ZL201880052013.X (2022)
Fuel Production via Fermentation Drying
Japan No. 6763575 (2020) · China (2021) · Philippines (2022)
Livestock Excrement Processing Device & Method
Japan No. 7178697 (2022) · Australia 2019369118 (2022) · US 11,618,704 B2 (2023) · Denmark DK181219 (2023)
Food Waste in Plastic Packaging Processing Device & Method
Japan No. 7114064 (2022) · China ZL201980039470.X (2022)
Boiler Device & Organic Waste Treatment System
Japan No. 7260154 (2023) · India 442090 (2023) · China ZL202080039568.8 (2024)
Porous Material Drying & Hydrogen Production Device
Australia 2020376194 (2023) · Japan No. 7146277 (2022) · China (2023) · Indonesia (2023) · India (2023)
Oil Sludge Processing Device & Method
Japan No. 7175005 (2022) · US 11,753,325 B2 (2023) · China ZL202080032078.5 (2023)

Plus additional patents covering biomass burner fuel production, shell processing, digestate treatment, and more. Australian patents confirmed.

Why ERS

ERS Core Advantages

Six fundamental properties make ERS the world's most efficient aerobic fermentation system for organic waste processing.

Ecological Balance

ERS utilises indigenous microbes to maintain ecological balance — no foreign chemicals introduced to the process.

Odour Free

Ammonia and other odour compounds are eliminated during the fermentation process. No odour management infrastructure required.

Toxic Free

No chemicals are applied to the ERS process. Dioxin and other toxic gases are eliminated during the 900°C WTE combustion stage.

No Liquid Waste

No solid or sewage is discharged during or after the ERS process. Water is evaporated and released through the cooling tower.

Safe Process

The vacuum vessel design avoids explosion and fire hazard. The biomass boiler is designed to world-highest safety standards. Energy-efficient at lower operating temperatures.

Pasteurisation

ERS performs 3 hours of pasteurisation at 65°C — pathogen and harmful bacteria are eliminated, making output totally safe for land application.

Outputs

What Comes Out of ERS

Depending on your feedstock and business context, ERS generates one or more of three high-value output categories.

Animal Feed Supplement

ERS-processed organic waste from food or agricultural sources can produce a high-protein, contaminant-free granular supplement suitable for livestock. Our Deakin University research is currently validating this output for Australian cattle using bagasse.

Organic Fertiliser

The granular output is rich in organic matter and nutrients — making it a direct replacement or supplement for synthetic fertilisers. Suitable for broad-acre agriculture, horticulture, and turf management.

Biomass Fuel

When combined with power generation systems, ERS output can be used as biomass fuel for electricity generation. This allows sites to achieve partial or full energy self-sufficiency from their waste streams.

Remote Monitoring Dashboard

ERS Unit — Melbourne Site ● ONLINE
62°C
Chamber Temp
1h 43m
Cycle Progress
8.2 t
Today's Input
31%
Output Moisture
Email alerts sent automatically on any system anomaly
Remote Monitoring

Always-On Visibility, From Anywhere

Every ERS unit is equipped with real-time monitoring capability accessible via any PC or smartphone. Operators can view cycle status, temperature, throughput, and output quality metrics at any time.

Real-time cycle status and chamber temperature monitoring

Automated email alerts on any system malfunction or anomaly

Historical throughput and output quality logging

Remote diagnostics to reduce on-site service calls

Integration-ready data export for operations reporting and carbon accounting

System Integration

Works With Your Existing Infrastructure

ERS is designed to complement, not disrupt. It can be integrated into existing waste treatment facilities to enhance their performance and economics.

Incinerator Integration

By pre-processing high-water-content organic waste through ERS before incineration, operators can significantly reduce the energy required for combustion and lower overall treatment costs.

Methane Fermentation

ERS outputs can be used as a co-feed for existing anaerobic digestion systems, improving gas yields and reducing input variability that often hampers biogas plant performance.

Composting Facilities

Integrating ERS with compost operations reduces drying time and odour management requirements, improving throughput and compost product consistency.

Exclusive Co-Development

ERS + Biomass Boiler: A Fully Closed Loop

JET has co-developed a dedicated biomass boiler designed to pair directly with the ERS system. This creates a complete waste-to-energy closed loop:

ERS processes organic waste and recovers biomass fuel as one of its output streams

The biomass fuel is loaded into the co-developed biomass boiler to generate heat

That heat is fed back into the ERS unit to offset its energy consumption

The result: a system that increasingly powers itself from its own waste inputs

Closed Loop Diagram

Organic Waste Input
ERS Processing Unit
Feed / Fertiliser
Biomass Fuel
↓ (biomass fuel)
Biomass Boiler → Heat
↺ heat returned to ERS
Reduced Net Energy Consumption

Want to See ERS in Action?

Contact our technical team to discuss your waste stream, get a capacity assessment, and understand what ERS outputs would be viable for your business.