ERS Technology

The Environmental Recycling System.

A patented vacuum-based biological process that converts organic waste into valuable resources in three hours — with zero drainage, zero odour, and verified carbon reduction.

What is ERS?

A new category of organic waste treatment.

ERS is not composting, not incineration, and not methane fermentation. It’s a distinct biological process using a precisely controlled vacuum environment and three proprietary symbiotic microbes to rapidly ferment and dry organic waste.

The result is a dry, granular output that can be used directly as animal feed, applied as organic fertiliser, or combusted as biomass fuel — in a 3-hour cycle, without any secondary waste streams requiring treatment.

ERS is designed to work alongside existing waste infrastructure — compatible with incinerators, methane fermentation, and compost operations.

Criterion
Conventional
ERS
Processing time
Weeks–months
✓ 3 hours
Drainage
Required
✓ None
Odour output
Significant
✓ Zero
Output quality
Variable
✓ Uniform
Pre-sorting
Required
✓ Not needed
GHG emissions
Higher
✓ Lowest
Monitoring
Limited
✓ Real-time
How it works

Inside the ERS process.

Four distinct stages take organic waste from input to valuable output within a single 3-hour cycle.

Step 01

Waste loading

Organic waste — including high-water-content material — is loaded directly into the chamber. No pre-drying, no moisture adjustment, no size reduction.

Step 02

Vacuum pressurisation

Internal pressure is mechanically reduced, lowering the boiling point to 50–70 °C. Three patented microbes activate and begin fermentation.

Step 03

Fermentation & drying

Symbiotic microbes break down material while drying it. The deodorisation cooling device captures moisture and eliminates ammoniacal odours in real time.

Step 04

Separation & output

Dry granules at ~30% moisture are discharged. A trommel and sieving system separates inorganics from organic granulate — clean, contaminant-free output.

The science

Three patented symbiotic microbes.

The first symbiotic microbes registered for industrial waste fermentation, at the International Patent Organism Depositary (IPOD) at NITE Japan.

Microbe A — the decomposer

Initiates the fermentation cascade, breaking down complex carbohydrates and proteins inside the vacuum environment.

Microbe B — the dryer

Works symbiotically with Microbe A to accelerate moisture evaporation and prevent harmful by-products during drying.

Microbe C — the neutraliser

Decomposes ammonia and other volatile compounds in the vacuum environment, ensuring zero odour at the unit boundary.

IPOD Registration — a world first. These three microbes were deposited as the first-ever symbiotic microbes to the International Patent Organism Depositary (IPOD) at NITE, Japan. The registration provides international recognition of their unique properties and protects JET’s IP globally.
Specifications

ERS system technical specifications.

ParameterSpecification
Processing cycle3 hours (continuous operation available)
Capacity range0.5 to 50 tonnes/day
Operating temperature50–70 °C (vacuum-reduced boiling point)
Output moisture~30%
DrainageNone — collected and evaporated internally
Odour outputZero — ammoniacal odours decomposed by microbes
Pre-treatmentNot required — high-water-content waste accepted as-is
Output formFine, dry granules with uniform fermentation degree
Pasteurisation3 hours at 65 °C — pathogens and harmful bacteria eliminated
Unit dimensions (25 t/d)12 m × 2.3 m × 2.5 m
Facility space (25 t/d)26 m × 10 m × 6 m
Deployment lead time~6 months from order to installation
MonitoringReal-time via PC and smartphone, with email alerts
IntegrationCompatible with incinerators, methane fermentation, compost
DesignModular — units can be added for capacity expansion
Microbe registrationIPOD at NITE, Japan (patent deposited)
Unit models

The ERS range. Five standard models.

From compact 2 t/day units to large-scale 25 t/day systems. Multiple units combine for capacity beyond 25 t/day.

ModelCapacityVolumeWidthDepthHeight
ERS-1U2 t/day3.15 m³6.3 m3.2 m3.8 m
ERS-2U4 t/day5.93 m³8.3 m3.2 m4.2 m
ERS-3U8 t/day10.25 m³9.9 m3.4 m4.6 m
ERS-4U15 t/day15.51 m³14.1 m4.1 m4.7 m
ERS-5U25 t/day19.81 m³15.3 m4.3 m4.8 m

* Maximum processing weight varies by waste type, volume and moisture. Units can be combined for capacity above 25 t/day.

Intellectual property

The ERS patent portfolio.

A comprehensive portfolio registered across Japan, Australia, the United States, China and other countries — protecting every aspect of the technology.

Microbial organic fertiliser production method
Japan Patent No. 4153685 · Registered July 11, 2008
Treatment method for organic matter containing harmful microorganisms
Japan No. 6829468 (2021) · China ZL201880052013.X (2022)
Fuel production via fermentation drying
Japan No. 6763575 (2020) · China (2021) · Philippines (2022)
Livestock excrement processing device & method
Japan No. 7178697 (2022) · Australia 2019369118 (2022) · US 11,618,704 B2 (2023) · Denmark DK181219 (2023)
Food waste in plastic packaging processing device & method
Japan No. 7114064 (2022) · China ZL201980039470.X (2022)
Boiler device & organic waste treatment system
Japan No. 7260154 (2023) · India 442090 (2023) · China ZL202080039568.8 (2024)
Porous material drying & hydrogen production device
Australia 2020376194 (2023) · Japan No. 7146277 (2022) · China (2023) · Indonesia (2023) · India (2023)
Oil sludge processing device & method
Japan No. 7175005 (2022) · US 11,753,325 B2 (2023) · China ZL202080032078.5 (2023)

Plus additional patents covering biomass burner fuel production, shell processing, digestate treatment, and more. Australian patents confirmed.

Why ERS

Six core advantages.

Six fundamental properties make ERS the world’s most efficient aerobic fermentation system for organic waste.

Ecological balance

ERS uses indigenous microbes to maintain ecological balance — no foreign chemicals introduced.

Odour-free

Ammonia and other odour compounds are eliminated during fermentation. No odour management infrastructure required.

Toxic-free

No chemicals are applied to the ERS process. Dioxin and other toxic gases are eliminated during 900 °C WTE combustion.

No liquid waste

No solid or sewage discharged during or after the process. Water is evaporated and released through the cooling tower.

Safe process

The vacuum vessel design avoids explosion and fire hazard. The biomass boiler meets world-highest safety standards.

Pasteurisation

Three hours at 65 °C — pathogens and harmful bacteria are eliminated. Output is totally safe for land application.

Outputs

What comes out of ERS.

Depending on feedstock and business context, ERS generates one or more of three high-value output categories.

Animal feed supplement

High-protein, contaminant-free granular supplement suitable for livestock. Our Deakin research is validating this output for Australian cattle using bagasse.

Organic fertiliser

Granular output rich in organic matter and nutrients. A direct replacement or supplement for synthetic fertilisers — broad-acre, horticulture, turf.

Biomass fuel

Combined with power generation, ERS output can be biomass fuel for electricity. Sites achieve partial or full energy self-sufficiency from their waste.

ERS — Melbourne site ● online
62 °C
Chamber temp
1h 43m
Cycle progress
8.2 t
Today's input
31%
Output moisture
Email alerts sent automatically on any system anomaly.
Remote monitoring

Always-on visibility, from anywhere.

Every ERS unit is equipped with real-time monitoring accessible via PC or smartphone. Operators see cycle status, temperature, throughput, and output quality at any time.

Real-time cycle status & chamber-temperature monitoring.
Automated email alerts on any system malfunction or anomaly.
Historical throughput & output-quality logging.
Remote diagnostics to reduce on-site service calls.
Integration-ready data export for ops reporting & carbon accounting.
System integration

Works with your existing infrastructure.

ERS is designed to complement, not disrupt. It integrates into existing waste-treatment facilities to enhance their performance and economics.

Incinerator integration

Pre-processing high-water-content waste through ERS before incineration significantly reduces combustion energy and lowers treatment costs.

Methane fermentation

ERS outputs serve as co-feed for existing anaerobic digestion, improving gas yields and reducing input variability.

Composting facilities

Integrating ERS reduces drying time and odour management requirements, improving throughput and product consistency.

Exclusive co-development

ERS + Biomass Boiler — a fully closed loop.

JET has co-developed a dedicated biomass boiler designed to pair directly with ERS — creating a complete waste-to-energy closed loop.

ERS processes organic waste and recovers biomass fuel as one of its outputs.
The biomass fuel is loaded into the co-developed biomass boiler to generate heat.
That heat is fed back into the ERS unit to offset its energy consumption.
Result: a system that powers itself from its own waste inputs.

Closed loop

Organic waste input
ERS processing unit
Feed / Fertiliser
Biomass fuel
↓ biomass fuel
Biomass boiler → Heat
↺ heat returns
Reduced net energy
Take it further

Want to see ERS in action?

Talk to our technical team about your waste stream, get a capacity assessment, and find out which ERS outputs are viable for your business.